Auto Mechanic

Job Description – EV Mechanic / Service Technician

HiringTechnical & Service Department

Company: Caires EV Plus LLP Position: Electric Vehicle Mechanic / Technician Brand: Hykon Hetto Electric Auto Department: Service & Maintenance Reporting to: Service Manager / Technical In-charge Location: Ernakulam, Kerala

1. Roles and Responsibilities

A. EV Vehicle Servicing and Maintenance

* Perform periodic servicing and preventive maintenance of Hykon electric autos.

* Inspect vehicles for mechanical and electrical defects.

* Check brakes, suspension, steering, tyres and wheel bearings.

* Inspect and maintain the vehicle’s drivetrain and transmission.

* Check wiring connections, terminals and electrical components.

* Ensure vehicles are maintained according to manufacturer guidelines.

B. Electrical and Battery System Maintenance

* Diagnose battery-related complaints and performance issues.

* Inspect battery connections, wiring harnesses and terminals.

* Check battery charging systems and charger functionality.

* Identify issues related to BMS (Battery Management System).

* Inspect DC-DC converters, controllers, motors and electrical circuits.

* Identify loose connections, short circuits and electrical faults.

* Follow proper safety procedures while handling high-voltage components.

C. Motor and Controller Troubleshooting

* Diagnose electric motor performance issues.

* Identify acceleration, power delivery and speed-related complaints.

* Inspect motor wiring and controller connections.

* Troubleshoot throttle, sensors and electronic control systems.

* Replace defective electrical and mechanical components after approval.

* Conduct performance testing after repairs.

D. Mechanical Repairs

* Attend brake and suspension complaints.

* Repair or replace defective mechanical components.

* Check wheel alignment and tyre condition.

* Inspect steering, bearings and chassis components.

* Attend abnormal noise, vibration and handling complaints.

* Ensure proper vehicle assembly after repairs.

E. Customer Complaint Handling

* Understand customer complaints and identify the root cause.

* Conduct vehicle inspections and test drives.

* Explain technical problems to the service manager.

* Complete repairs within the committed timeline.

* Ensure customer vehicles are delivered in proper working condition.

F. Workshop and Spare Parts Management

* Maintain service records and job cards.

* Maintain proper records of spare parts consumed.

* Inform the service manager about spare parts requirements.

* Maintain tools, diagnostic equipment and workshop cleanliness.

* Ensure proper handling of customer vehicles.

* Maintain warranty repair documentation.

2. Daily Responsibilities

Activity Responsibility

Morning Check service appointments

Inspection Inspect incoming electric autos

Diagnosis Identify electrical and mechanical faults

Servicing Complete scheduled maintenance

Repairs Attend breakdowns and complaints

Testing Conduct vehicle performance checks

Documentation Update job cards and repair records

Closing Clean and organise workshop

3. Qualifications and Experience

* ITI / Diploma in Automobile, Mechanical or Electrical Engineering preferred.

* 1–3 years of experience in automobile or EV servicing.

* Practical knowledge of electric vehicle systems.

* Knowledge of BLDC/PMSM motors and motor controllers.

* Understanding of lithium-ion batteries and BMS.

* Knowledge of electrical wiring, multimeters and diagnostic tools.

* Ability to troubleshoot independently.

* Experience with electric three-wheelers will be an added advantage.

4. Key Performance Indicators (KPIs)

The mechanic will be evaluated based on:

* Number of vehicles serviced per day.

* Quality and accuracy of repairs.

* Reduction in repeat complaints.

* Timely completion of service jobs.

* Customer satisfaction.

* Proper handling of warranty claims.

* Spare parts utilisation a…