Maintenance Engineer

Job Description – Maintenance Engineer ( Semi – Automatic & Automatic Machines)

·       Position: Machine Maintenance Engineer

·       Department: Maintenance / Engineering

·       Industry: Transformer Manufacturing

·       Reporting To: Plant Head

·       Experience: 3–7 years preferred

·       Qualification: Diploma / B.E. / B.Tech in Electrical, Mechanical, Mechatronics

 Job Purpose

Responsible for ensuring high availability, reliability and safe operation of automatic and semi-automatic production machines used in transformer manufacturing.

The engineer will be responsible for preventive maintenance, breakdown maintenance, troubleshooting, root-cause analysis, machine improvement and maintenance planning, with the objective of minimizing machine downtime .

Key Responsibilities

Preventive Maintenance

Prepare and implement daily, weekly, monthly and annual preventive maintenance schedules.

Carry out regular inspection of machines and identify potential failures before breakdown.

-Maintain preventive-maintenance records and machine history.

Breakdown Maintenance

Attend machine breakdowns immediately and restore production safely and quickly.

Troubleshoot electrical, electronic, mechanical, pneumatic problems.

Maintain breakdown reports with problem, root cause, corrective action and recurrence-prevention action.

Maintain critical spare-parts inventory.

The candidate must have a good understanding of basic maintenance concepts, including:

- Preventive Maintenance (PM)

- Predictive Maintenance (PdM)

- Breakdown Maintenance

- Root Cause Analysis (RCA)

- 5 Why Analysis

- Fishbone/Ishikawa Analysis

- MTBF – Mean Time Between Failures

- MTTR – Mean Time To Repair

- Machine Availability

- OEE – Overall Equipment Effectiveness

- Critical spare-parts management

- Maintenance planning and scheduling

- Kaizen / continuous improvement

- TPM – Total Productive Maintenance

- 5S and workplace safety

Transformer Manufacturing Machine Experience – Advantage